新能源时代快速发展的背景下,动力电池与储能电池市场正以空前的速度扩张,尤其随着储能电池向大电芯、大模组的趋势演进,叠片工艺日益受到市场青睐。作为行业进步的基石,生产设备的技术革新显得尤为重要。利元亨秉持“技术立业”的理念,将技术创新、生产效率和质量控制视为提升竞争力的核心要素,在高端智能装备领域树立了新的行业标杆。其研发的高速热复合切叠一体机不仅体现了这一核心价值观,更代表了行业的顶尖技术水平。
利元亨高速热复合切叠一体机在技术性能方面展示了诸多显著优势:制片生产速率稳定于400至480件每分钟(ppm),叠片速度达到了行业领先的0.125(s/pcs);对于长度为600mm的极片,裁切精度控制在±0.15 mm之内,电芯整体对齐精度维持在±0.5 mm,确保了产品尺寸的一致性,增强了电池单元的稳定性和可靠性;同时,设备的良品率保持在99%以上,确保了产品的质量标准。背后的数据反映了利元亨对每一个细节的精雕细琢,确保每一颗电池都拥有更为稳定的内部结构、更卓越的安全性和倍率性能以及更长久的循环寿命。
该设备采用一体化设计理念,整合了放卷、冲切制片、热复合、隔膜裁断、叠片、电芯热压、贴胶、下料等多项功能,大大简化了制芯工艺,显著节省了设备占地面积。通过精准张力控制、多级纠偏、高精度视觉检测等先进技术的应用,实现了隔膜与料带的匀速连续放卷,避免了传统叠片机因张力周期性变化带来的不稳定因素。这不仅让生产的电芯表面更加平整,还从根本上消除了隔膜褶皱及极片品质低下的隐患。
为了进一步提升产品的良率与安全性,利元亨引入了高精度CCD检测系统,能够以毫秒级的速度进行外观与尺寸不良检测,并实时调整裁切位置,确保每一片极片的完美切割。此外,万级除尘机构的配备,使设备运行环境始终保持在超高洁净度水平,有效防止了外界污染对产品质量的影响。
着眼于未来,利元亨将秉持“技术立业”的核心战略,坚定不移地推进自主创新,持续优化设备性能,为锂电池行业注入新的活力与动力。与此同时,公司将进一步加强与合作伙伴的深度合作,共同致力于叠片设备的技术革新与发展,探索电池高效生产及高品质制造的前沿领域。
The Technology of the Industry 丨 Lyric High-speed Thermal Laminating Cutting and Stacking Machine Defined Speed and Precision from "Cell"
Under the background of the rapid development of the new energy era, the power battery and energy storage battery market is expanding at an unprecedented rate. Especially with the trend of energy storage battery evolving to large cells and large modules, the stacking technique is increasingly favored by the market. As the cornerstone of industry progress, the technological innovation of production equipment is particularly important. Adhering to the concept of building the business on technology, Lyric regards technological innovation, production efficiency and quality control as the core elements to enhance competitiveness, and has set a new industry benchmark in the field of high-end intelligent equipment. The high-speed thermal laminating and stacking machine developed by Lyric not only reflects this core value, but also represents the industry's top technological level.
01 Precise and efficient, achieving excellent quality
High-speed thermal laminating and stacking machine of Lyric shows many significant advantages in terms of technical performance. The production rate is stable at 480 pieces per minute (ppm), and the stacking speed reaches the industry-leading speed, which is 0.125 (s/pcs). For the length of 600mm plate, the cutting accuracy is controlled within ±0.15 mm, and the overall alignment accuracy of the battery cell is maintained at ±0.5 mm, ensuring the consistency of product size and enhancing the stability and reliability of the battery cell. At the same time, the yield rate of the equipment is maintained at over 99%, ensuring the quality of the products. The data reflects Lyric's meticulous attention to every detail to ensure that each cell has a more stable internal structure, superior safety and multiplier performance, and a longer cycle life.
02 Innovative design, simplified production process
The equipment adopts the concept of integrated design. It integrates functions such as unwinding, punching and slicing, hot laminating, separator cutting, stacking, cell hot pressing, gluing, unloading, etc., greatly simplifying the cell making process and significantly saving the equipment footprint. Through the application of precise tension control, multi-stage deviation correction, high-precision visual inspection and other advanced technologies, it realizes continuous unwinding of separator and material belt at a constant speed, which avoids the unstable factors brought by the cyclic tension change of traditional stacking machine. This not only makes the surface of cells more flat, but also eliminates the hidden problems of separator wrinkles and low quality of plates.
03 High-end quality control and dust removal system
In order to further improve the yield and safety of the products, Lyric has introduced a high-precision CCD inspection system, which can detect the appearance and size defects in milliseconds and adjust the cutting position in real time to ensure the perfect cutting of each plate. In addition, the Class 10,000 dust removal system is equipped to keep the operating environment of the equipment at an ultra-high cleanliness level, effectively preventing the impact of external pollution on product quality.
Focusing on the future, Lyric will adhere the core strategy of “building the business on technology”, unswervingly promote independent innovation, and continuously optimize the performance of the equipment, so as to inject new vitality and power into the lithium battery industry. At the same time, the company will further strengthen the depth of cooperation with partners, and jointly committed to the technological innovation and development of stacking equipment, to explore the frontiers of efficient battery production and high quality manufacturing.
原文始发于微信公众号(利元亨智能装备):技术立业丨从“芯”定义速度与精度:利元亨高速热复合切叠一体机为电池生产注入澎湃动力
新能源汽车的快速发展带动了动力电池的高速增长。动力电池生产流程一般可以分为前段、中段和后段三个部分。其中,前段工序包括配料、搅拌、涂布、辊压、分切等,中段工序包括卷绕/叠片、封装、烘干、注液、封口、清洗等,后段主要为化成、分容、PACK等。材料方面主要有正负极材料,隔膜,电解液,集流体,电池包相关的结构胶,缓存,阻燃,隔热,外壳结构材料等材料。 为了更好促进行业人士交流,艾邦搭建有锂电池产业链上下游交流平台,覆盖全产业链,从主机厂,到电池包厂商,正负极材料,隔膜,铝塑膜等企业以及各个工艺过程中的设备厂商,欢迎申请加入。
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